Hydrothermal Treatment Technology

Lugovskoye field: water supply work for the HTT complex07.10.2026

Lugovskoye field: water supply work for the HTT complex

Lugovskoye field: the generator has been connected to the power supply06.10.2026

Lugovskoye field: the generator has been connected to the power supply

Preparing to install the main cable that will connect the power supply to the key equipment of the complex05.10.2026

Preparing to install the main cable that will connect the power supply to the key equipment of the complex

Lugovskoye: shut-off valve work on the steam generator completed; the Samara energy company is deploying to power the HTT Fleet02.10.2026

Lugovskoye: shut-off valve work on the steam generator completed; the Samara energy company is deploying to power the HTT Fleet

Lugovskoye: water shut-off operations at well 30029.09.2026

Lugovskoye: water shut-off operations at well 300

Lugovskoye: assembling the process piping for the HTT complex24.09.2026

Lugovskoye: assembling the process piping for the HTT complex

Lugovskoye: skid-mounted pumping units installed for HTT22.09.2026

Lugovskoye: skid-mounted pumping units installed for HTT

Installing and piping up the surface complex at the pilot site18.09.2026

Installing and piping up the surface complex at the pilot site

Oil Resource at TNF-2026, the international industrial energy forum16.09.2026

Oil Resource at TNF-2026, the international industrial energy forum

Assembling the HTT Fleet: the tank farm at the pilot testing site08.09.2026

Assembling the HTT Fleet: the tank farm at the pilot testing site

Lugovskoye: the site gears up for HTT testing18.08.2026

Lugovskoye: the site gears up for HTT testing

Preparations for the HTT pilot are running on schedule10.08.2026

Preparations for the HTT pilot are running on schedule

Core samples recovered at Lugovskoye and sent for laboratory analysis29.07.2026

Core samples recovered at Lugovskoye and sent for laboratory analysis

Building the infrastructure for the upcoming tests20.07.2026

Building the infrastructure for the upcoming tests

Lugovskoye: equipment installation continues14.07.2026

Lugovskoye: equipment installation continues

HTT Fleet: fitting out the surface complex10.07.2026

HTT Fleet: fitting out the surface complex

The HTT steam generator arrives at the Lugovskoye field07.07.2026

The HTT steam generator arrives at the Lugovskoye field

Fieldwork kicks off at Lugovskoye15.06.2026

Fieldwork kicks off at Lugovskoye

Key HTT equipment shipped to Russia10.06.2026

Key HTT equipment shipped to Russia

400–450°C

and 30–40 MPa — base working agent at the wellhead (Phase 1); Phase 2: 450–550 °C at 30–40 MPa; Phase 3: above 600 °C at up to 60 MPa

60%

maximum incremental recovery for immature kerogen, based on reservoir simulation results

2×

potential production uplift from hard-to-recover formations (per Skoltech and Kazan Federal University studies)

374°C

and 22.1 MPa — the point where water turns supercritical

Figures are potential values drawn from company estimates and public presentations; actual results depend on field geology.

Hydrothermal treatment technology (HTT) is a proprietary production technology developed by the Oil Resource S&T Center. It applies to hard-to-recover heavy-oil reserves as well as to fields holding medium and light oils, bitumen and kerogen-bearing deposits.

At its core is the injection of a high-temperature stimulation agent into the oil-bearing formation as a heat carrier — supercritical water (the base working agent is membrane-grade purified water; later pilot phases will add composite agents with gases and a catalyst). This delivers hydrothermal treatment (HTT) and achieves in-situ upgrading of heavy oil — an irreversible drop in viscosity and a shift of the oil composition toward lighter fractions — through in-situ high-temperature processes, including in-situ aquathermolysis of the heaviest fractions.

Through in-situ upgrading, HTT makes heavy-oil production viable where conventional methods fail.

The technology matches the HTR priorities of Russia’s Energy Strategy to 2050 (Annex 7, item 12); pilot field tests are being prepared at the Lugovskoye field, with commercial roll-out planned on the back of their results.

Glossary

Supercritical water (SCW)

A state in which water is held above its critical temperature and pressure (the critical point of water: 374 °C and 22.1 MPa). Beyond that point it becomes a supercritical fluid with no distinction between liquid and gas.

Subcritical water

The temperature and pressure range near water’s critical point, where its physical and chemical properties — density, solvency, dielectric permittivity, viscosity — change sharply, affecting heat and mass transfer and the course of in-situ processes.

Hydrothermal treatment (HTT)

A combined reservoir treatment: the thermal effect of a high-temperature agent plus the triggering of thermochemical reactions that transform oil components and/or drive their interaction with the water phase and the rock, raising oil mobility and/or recovery.

High-temperature stimulation agent

A displacement agent injected at temperatures far above reservoir temperature, heating the porous medium and triggering high-temperature processes; in HTT the agent is water in a subcritical and/or supercritical state.

In-situ high-temperature processes

The set of processes triggered by injecting a high-temperature agent: hydrothermal transformation of high-molecular oil components, redistribution of the fraction composition, breakdown of resin and asphaltene aggregates, plus the accompanying heat and mass transfer in the porous medium.

In-situ upgrading of heavy oil

Transforming oil right in the reservoir while it is being produced, to improve its properties — lower viscosity, less sulfur, fewer resins and asphaltenes — and thereby lift recovery and simplify transport and downstream refining.

Aquathermolysis of heavy oil

Thermocatalytic conversion of heavy hydrocarbon feedstock in water and steam at elevated temperatures (classically 200–300 °C; under HTT conditions, in sub- and supercritical water).

In-situ aquathermolysis

Thermochemical treatment of heavy oil under reservoir conditions in the presence of water and reservoir minerals, whose metals act as catalysts. A form of in-situ upgrading, it targets lower oil viscosity, transformed oil components and higher recovery.

Huff-and-puff method

A cyclic EOR method in which the same well alternates between injecting the working agent and producing oil.

Russia’s Energy Strategy to 2050
The technology answers item 12 of Annex 7 to Russia’s Energy Strategy to 2050.
Russian Ministry of Energy
Pilot field tests are being prepared jointly with the Ministry’s Fuel & Energy Competence Center.
CNPC
An agreement with The Eighth Construction Company of CNPC, Ltd. to manufacture equipment for scaling up the technology.
Skoltech
A strategic partnership with the Skolkovo Institute of Science and Technology on EOR research and development.
LABADVANS
A joint research agreement on microfluidics-based EOR studies with LABADVANS LLC, a Skolkovo Innovation Center resident.

The Challenge: Hard-to-Recover Reserves

Easy oil is running out: hard-to-recover reserves already make up about 60% of total reserves, and their share keeps growing.

~60% of reserves are HTR
HTR reserves account for about 60% of oil reserves; much of that is heavy oil, natural bitumen and kerogen-bearing rock that today goes largely undeveloped.
The limits of conventional methods
Classic stimulation methods cannot deliver enough sweep or oil mobility in these reservoirs, so developing them is often unprofitable.
New technologies are needed
Turning HTR reserves profitable requires fundamentally new reservoir stimulation methods — hydrothermal treatment among them.

Where Hard-to-Recover Reserves Lie

Natural bitumen, heavy oil and kerogen-bearing rock occur at depths from a few hundred meters down to 3,000 meters and beyond.

surface 0 m500 m1,000 m 2,000 m3,000 m NATURAL BITUMEN depth ~300–500 m viscosity >10⁴ mPa·s HEAVY OIL depth ~300–2,000 m viscosity >30 mPa·s KEROGEN depth ~2,700 m

Government Backing

Work on the domestic hydrothermal treatment technology has been under way since 2022 and has been recognized at the level of the Russian Government.

“…a project to create an innovative hydrothermal treatment technology that has no equivalent anywhere in the world”

Alexander Novak, Deputy Prime Minister of Russia — article in Energy Policy magazine, February 2023

In the Deputy Prime Minister’s assessment, the technology will substantially raise hydrocarbon recovery at heavy-oil fields and open the Bazhenov, Domanik, Abalak, Khadum and Kuonamka formations to large-scale development — delivering not just import substitution but a genuine lead in HTR development.

The bottom line

Russia’s Energy Strategy to 2050 is a direct government call for HTR development technologies. HTT is Oil Resource’s answer to that call: the technology meets item 12 of Annex 7 to the Strategy — “Equipment and technologies for in-situ conversion, including kerogen transformation techniques and technologies”.

How It Works

HTT develops hard-to-recover heavy-oil reserves by pumping a high-temperature stimulation agent through a pattern of injection wells while — or after which — production is taken through the producing wells.

This achieves areal sweep of the inter-well space, building a stable high-temperature zone around the wellbore and between wells and triggering in-situ high-temperature processes.

Stimulation runs either as continuous injection or in cycles, combining injection of the high-temperature agent with regular waterflooding.

A huff-and-puff mode is also possible — a single-well injection-and-production cycle: the high-temperature agent is injected, the reservoir soaks at elevated temperature and pressure, production is then taken from the same well, and the cycle repeats.

What Happens in the Reservoir

Hydrothermal treatment sets off several parallel processes that together make the oil more mobile and easier to recover.

Light-fraction distillation
Heat distills the light hydrocarbons out of the oil; they form a displacement front ahead of the thermal front, thinning the oil in the zone yet to be heated.
Wettability change
As water goes supercritical, interfacial tension falls — by 400 °C it is close to zero. The agent reshapes rock wettability and relative permeability, mobilizing the oil that waterflooding leaves behind.
Weakened capillary forces
Supercritical water’s low interfacial tension helps mobilize both film-adsorbed oil and oil trapped by capillary forces in the pore space.
Aquathermolysis
Long, heavy molecules crack into short, mobile ones — the oil is upgraded right in the reservoir.

Aquathermolysis and Oil Generation from Kerogen

At around 350 ± 25 °C in an aqueous environment, thermal cracking and aquathermolysis run intensively, breaking long, heavy molecular chains into short, mobile ones.

The process replays the natural maturation of organic matter, which takes nature millions of years. Solid kerogen converts into liquid hydrocarbons — in effect, synthetic oil is generated right in the reservoir.

In the thermal field of supercritical water, kerogen-bearing rock matures into mobile oil — a process that takes nature millions of years.

Key Numbers

Values are drawn from company estimates and public presentations.

400–450 °C
Wellhead temperature of the base working agent in Phase 1; Phase 2 targets 450–550 °C, Phase 3 — above 600 °C.
up to 60%
Maximum incremental recovery, for immature kerogen; up to 50% for bitumen, 30% for heavy oil and 20% for medium oil (per reservoir simulation results).
×2
Potential production uplift from hard-to-recover formations versus conventional methods (per Skoltech and Kazan Federal University studies).
RUB 2 trn
Projected market for specialized HTT equipment by 2040 (excluding oilfield services and the development and roll-out of digital solutions).

Technical Parameters

Target Reservoirs

Bazhenov Formation
75% of the oil sits in closed pores with permeability around 0.01 mD and porosity of 1–2%. Depth 2–3 km, formation thickness 20–30 m (up to 60 m in the depocenter). Oil in place across West Siberia exceeds 1 trillion barrels.
Domanik Formation
Most of the pore space is taken up by bituminous varieties rich in resin-asphaltene compounds — up to 15 wt% of the rock. Productivity index up to 0.46, TOC up to 23.5%. Total thickness of the oil-generating sequence: 90–140 m.
Abalak Formation
Bituminous carbonate-siliceous-clay rock: at once an oil generator, a regional seal and a productive reservoir. Kerogen content in the member reaches 10%.
Khadum Formation
Hydrocarbon generation potential of roughly 92.7 billion tonnes. The organic matter is mostly Type II kerogen.
Heavy oil
More than 93% of Russia’s reserves sit in the West Siberian, Volga-Ural and Timan-Pechora basins. Development is hampered by slow flow rates and high viscosity — conventional methods fall short.
Oil rims of depleted gas fields
Oil left beneath the gas cap after it has been largely produced. Russia has 315 such fields, with 28.7 billion tonnes of oil in place and 7 billion tonnes recoverable.

Pilot Program and Equipment

The pilot tests will run on a supercritical-water heat agent at 400 °C and 35 MPa.

Supercritical water generator
The pilot package: a surface generator and downhole equipment rated to 400 °C and 35 MPa at the wellhead.

Together with the Russian Ministry of Energy and its Fuel & Energy Competence Center, two industry documents are being drafted for the hydrothermal treatment fleet: the industry technical requirements (ITR) and the industry test procedure (ITP).

HTT Fleet: an Integrated Oilfield Service

The technology is delivered as a high-tech oilfield service: specialized surface and downhole equipment plus full-cycle engineering.

Business line HTT Fleet Supercritical water at 400 °C and 35 MPa: a seven-system surface complex, heat-resistant downhole equipment and engineering — from target selection to measuring the stimulation effect. Explore the service

The Testing Ground

The pilot testing ground is the Lugovskoye oil and gas field in the Saratov region — the group’s first producing asset of its own.

Lugovskoye is a mature field — a convenient place to tune the HTT complex’s operating regimes under real production conditions. The pilot well has been completed and the core recovered; installation of the surface and downhole equipment is scheduled, followed by commissioning. Representatives of Russian producers that use or are weighing thermal EOR will be invited to the tests.

Pilot Field Tests

World Firsts

For the pilot, the HTT Fleet has been designed as a mobile unit; its configuration, operating regimes and injection parameters follow the industry technical requirements for a hydrothermal treatment fleet.

400 °C on medium oil
For the first time anywhere, fully supercritical water will be injected into a medium-oil reservoir. The only known SCW injection to date was at Lukeqin (China, 2017), into extra-heavy oil.
Downhole equipment
A downhole equipment package has been engineered to deliver the 400 °C working agent to the bottomhole.
A standard well
The heat carrier will be injected into a well of standard design — made possible by specialized equipment and the company’s own engineering solutions.

Equipment and Manufacturing

The HTT complex is a sophisticated engineering system; the supercritical water generator is only one of its elements.

Supercritical water generator
The heart of the complex. Built at a partner plant and delivered to the Lugovskoye field for testing.
The engineering package
Beyond the generator, it includes downhole and surface equipment plus the control systems that manage and monitor stimulation regimes.
Serial production
Scaling up will take thousands of units; serial production is planned with Chinese partners (The Eighth Construction Company of CNPC, Ltd. — the supercritical water generator), while NPF Kubanneftemash LLC manufactures the downhole equipment.

Scientific Publications

The science behind the technology — aquathermolysis, supercritical aqueous fluids, catalytic heavy-oil upgrading — is documented in papers by partner research groups and S&T Center specialists in leading international and Russian journals.

  1. Kinetic modeling of oil shale upgrading at sub- and supercritical water conditions using Ni- and Fe-based oil-soluble catalysts / G. Félix, R. Djimasbe, M. A. Varfolomeev [et al.]The Journal of Supercritical Fluids. — 2024. — Vol. 207. — P. 106193. — DOI: 10.1016/j.supflu.2024.106193
  2. Kinetic studies of pyrolysis and aqueous pyrolysis of Bazhenov Formation kerogen in a closed system / A. S. Ilmensky, E. A. Leushina, V. V. Shirokova [et al.]Shale Science ’23. New Experience: proceedings of the 4th specialized workshop. — Moscow: EAGE Geomodel, 2023. — pp. 17–19.
  3. Evolution of reservoir properties of oil shale rocks under hydro-thermal treatment: Investigations from micro- to macro-scale / M. Subbotina, E. Mukhina, T. Karamov [et al.]Geoenergy Science and Engineering. — 2023. — Vol. 228. — P. 211972. — DOI: 10.1016/j.geoen.2023.211972
  4. Chemical, gas and thermal EOR for the Bazhenov Formation / A. N. Cheremisin, E. D. Mukhina, A. S. Ushakova [et al.]Neftegaz.RU business journal. — 2022. — No. 5–6 (125–126). — pp. 58–64.
  5. Oil dispersed nickel-based catalyst for catalytic upgrading of heavy oil using supercritical water / R. Djimasbe, M. A. Varfolomeev, A. A. Al-Muntaser [et al.]Fuel. — 2022. — Vol. 313. — Art. 122702. — DOI: 10.1016/j.fuel.2021.122702
  6. Cyclic subcritical water injection into Bazhenov oil shale: Geochemical and petrophysical properties evolution due to hydrothermal exposure / A. Turakhanov, A. Tsyshkova, E. Mukhina [et al.]Energies. — 2021. — Vol. 14, No. 15. — Art. 4570. — DOI: 10.3390/en14154570
  7. Enhanced Oil Recovery Method Selection for Shale Oil Based on Numerical Simulations / E. Mukhina, A. Cheremisin, L. Khakimova [et al.]ACS Omega. — 2021. — Vol. 6, No. 37. — P. 23731–23741. — DOI: 10.1021/acsomega.1c01779

K. Yu. Prochukhan is a co-author of every publication listed above.

What It Means for the Industry

The technology matches the HTR priorities of Russia’s Energy Strategy to 2050 (Annex 7, Section I, item 12 — “Equipment and technologies for in-situ conversion, including kerogen transformation techniques and technologies”) and opens up reserves that today sit undeveloped.

More recoverable reserves
Experts estimate that deployment at scale could add technically recoverable reserves comparable to the country’s largest fields.
Longer production life
Bringing HTR reserves on stream extends profitable oil production in Russia by decades.
Reserves get a second life
Reserves once written off as uneconomic move into the recoverable column — the resource base of existing producing regions grows without a single new discovery.

What It Means for the Country

Rolling out the technology drives demand for domestic equipment, services and research — and creates jobs across adjacent industries.

Machine building
Manufacturing the HTT Fleet’s surface equipment: supercritical water generators, power and pumping systems.
Well equipment
Producing heat-resistant downhole equipment: insulated tubing, packers, expansion joints.
Upstream industry
Jobs in production and domestic demand for processed output.
R&D
Developing improved equipment generations and driving down the technology’s unit economics.
Oilfield services
The integrated HTT Fleet service opens a new segment of high-tech oilfield services.
Export potential
Supplying the technology, equipment and service to markets abroad.

What It Means for the World

Hard-to-recover reserves exist on every continent — technologies for developing them are in demand worldwide.

Russia
The Bazhenov, Domanik and Abalak formations; heavy oil and natural bitumen of the Ural-Volga region.
North America
The Athabasca oil sands (Canada) and US shale formations.
South America
The Orinoco heavy-oil belt (Venezuela) — among the world’s largest extra-heavy oil deposits.
Asia and the Middle East
Heavy oils of China, Kazakhstan and the Middle East.
Energy independence

Access to their own hard-to-recover reserves cuts regions’ dependence on imported energy — and hydrothermal treatment is what makes those reserves accessible.

Questions & Answers

The technology in brief — for readers meeting HTT for the first time.

What is hydrothermal treatment technology (HTT)?

HTT is a proprietary technology for producing hard-to-recover oil, developed by the Oil Resource S&T Center. A heat carrier — supercritical water (the base working agent is membrane-grade purified water) — is injected into the reservoir; the treatment lowers oil viscosity and triggers physical and chemical processes that make production viable where conventional methods fail. The technology matches the priorities of Russia’s Energy Strategy to 2050 (Annex 7, item 12).

What is supercritical water, and why does it work?

Above 374 °C and 22.1 MPa water turns supercritical, combining the properties of liquid and gas: it penetrates deep into the rock pores, carries heat efficiently and takes part in chemical reactions. That means the reservoir is not merely heated — the oil’s properties are changed in place.

Which reserves is the technology for?

The targets are kerogen-bearing rocks (the Bazhenov, Domanik, Abalak and Khadum formations), heavy oils and natural bitumen, plus the oil rims of depleted gas fields. Such hard-to-recover reserves make up about 60% of total reserves.

How does HTT differ from conventional steam injection?

Classic thermal methods use steam at up to roughly 280–350 °C and mostly just thin the oil with heat. HTT’s base working agent goes in above 374 °C: on top of heating, aquathermolysis and kerogen conversion kick in — heavy molecules crack, and synthetic oil is generated right in the reservoir.

Where is the technology being tested?

Pilot field tests are being prepared at the Lugovskoye oil and gas field in the Saratov region — the group’s own producing asset — jointly with the Ministry of Energy’s Fuel & Energy Competence Center.

How much does HTT lift recovery?

Reservoir simulation puts incremental recovery at up to 60% for immature kerogen, 50% for bitumen, 30% for heavy oil and 20% for medium and light oil, depending on the target. Actual results depend on the geology of each specific field.

How is the technology applied in practice?

For field deployment the company has built the HTT Fleet — an integrated oilfield service: a mobile package of surface and downhole equipment plus full-cycle engineering, from target selection to measuring the stimulation effect.