and 30–40 MPa — base working agent at the wellhead (Phase 1); Phase 2: 450–550 °C at 30–40 MPa; Phase 3: above 600 °C at up to 60 MPa
maximum incremental recovery for immature kerogen, based on reservoir simulation results
potential production uplift from hard-to-recover formations (per Skoltech and Kazan Federal University studies)
and 22.1 MPa — the point where water turns supercritical
Figures are potential values drawn from company estimates and public presentations; actual results depend on field geology.
Hydrothermal treatment technology (HTT) is a proprietary production technology developed by the Oil Resource S&T Center. It applies to hard-to-recover heavy-oil reserves as well as to fields holding medium and light oils, bitumen and kerogen-bearing deposits.
At its core is the injection of a high-temperature stimulation agent into the oil-bearing formation as a heat carrier — supercritical water (the base working agent is membrane-grade purified water; later pilot phases will add composite agents with gases and a catalyst). This delivers hydrothermal treatment (HTT) and achieves in-situ upgrading of heavy oil — an irreversible drop in viscosity and a shift of the oil composition toward lighter fractions — through in-situ high-temperature processes, including in-situ aquathermolysis of the heaviest fractions.
Through in-situ upgrading, HTT makes heavy-oil production viable where conventional methods fail.
The technology matches the HTR priorities of Russia’s Energy Strategy to 2050 (Annex 7, item 12); pilot field tests are being prepared at the Lugovskoye field, with commercial roll-out planned on the back of their results.
A state in which water is held above its critical temperature and pressure (the critical point of water: 374 °C and 22.1 MPa). Beyond that point it becomes a supercritical fluid with no distinction between liquid and gas.
The temperature and pressure range near water’s critical point, where its physical and chemical properties — density, solvency, dielectric permittivity, viscosity — change sharply, affecting heat and mass transfer and the course of in-situ processes.
A combined reservoir treatment: the thermal effect of a high-temperature agent plus the triggering of thermochemical reactions that transform oil components and/or drive their interaction with the water phase and the rock, raising oil mobility and/or recovery.
A displacement agent injected at temperatures far above reservoir temperature, heating the porous medium and triggering high-temperature processes; in HTT the agent is water in a subcritical and/or supercritical state.
The set of processes triggered by injecting a high-temperature agent: hydrothermal transformation of high-molecular oil components, redistribution of the fraction composition, breakdown of resin and asphaltene aggregates, plus the accompanying heat and mass transfer in the porous medium.
Transforming oil right in the reservoir while it is being produced, to improve its properties — lower viscosity, less sulfur, fewer resins and asphaltenes — and thereby lift recovery and simplify transport and downstream refining.
Thermocatalytic conversion of heavy hydrocarbon feedstock in water and steam at elevated temperatures (classically 200–300 °C; under HTT conditions, in sub- and supercritical water).
Thermochemical treatment of heavy oil under reservoir conditions in the presence of water and reservoir minerals, whose metals act as catalysts. A form of in-situ upgrading, it targets lower oil viscosity, transformed oil components and higher recovery.
A cyclic EOR method in which the same well alternates between injecting the working agent and producing oil.
Easy oil is running out: hard-to-recover reserves already make up about 60% of total reserves, and their share keeps growing.
Natural bitumen, heavy oil and kerogen-bearing rock occur at depths from a few hundred meters down to 3,000 meters and beyond.
Work on the domestic hydrothermal treatment technology has been under way since 2022 and has been recognized at the level of the Russian Government.
“…a project to create an innovative hydrothermal treatment technology that has no equivalent anywhere in the world”
Alexander Novak, Deputy Prime Minister of Russia — article in Energy Policy magazine, February 2023
In the Deputy Prime Minister’s assessment, the technology will substantially raise hydrocarbon recovery at heavy-oil fields and open the Bazhenov, Domanik, Abalak, Khadum and Kuonamka formations to large-scale development — delivering not just import substitution but a genuine lead in HTR development.
Russia’s Energy Strategy to 2050 is a direct government call for HTR development technologies. HTT is Oil Resource’s answer to that call: the technology meets item 12 of Annex 7 to the Strategy — “Equipment and technologies for in-situ conversion, including kerogen transformation techniques and technologies”.
HTT develops hard-to-recover heavy-oil reserves by pumping a high-temperature stimulation agent through a pattern of injection wells while — or after which — production is taken through the producing wells.
This achieves areal sweep of the inter-well space, building a stable high-temperature zone around the wellbore and between wells and triggering in-situ high-temperature processes.
Stimulation runs either as continuous injection or in cycles, combining injection of the high-temperature agent with regular waterflooding.
A huff-and-puff mode is also possible — a single-well injection-and-production cycle: the high-temperature agent is injected, the reservoir soaks at elevated temperature and pressure, production is then taken from the same well, and the cycle repeats.
Hydrothermal treatment sets off several parallel processes that together make the oil more mobile and easier to recover.
At around 350 ± 25 °C in an aqueous environment, thermal cracking and aquathermolysis run intensively, breaking long, heavy molecular chains into short, mobile ones.
The process replays the natural maturation of organic matter, which takes nature millions of years. Solid kerogen converts into liquid hydrocarbons — in effect, synthetic oil is generated right in the reservoir.
In the thermal field of supercritical water, kerogen-bearing rock matures into mobile oil — a process that takes nature millions of years.
Values are drawn from company estimates and public presentations.
The pilot tests will run on a supercritical-water heat agent at 400 °C and 35 MPa.
Together with the Russian Ministry of Energy and its Fuel & Energy Competence Center, two industry documents are being drafted for the hydrothermal treatment fleet: the industry technical requirements (ITR) and the industry test procedure (ITP).
The technology is delivered as a high-tech oilfield service: specialized surface and downhole equipment plus full-cycle engineering.
The pilot testing ground is the Lugovskoye oil and gas field in the Saratov region — the group’s first producing asset of its own.
Lugovskoye is a mature field — a convenient place to tune the HTT complex’s operating regimes under real production conditions. The pilot well has been completed and the core recovered; installation of the surface and downhole equipment is scheduled, followed by commissioning. Representatives of Russian producers that use or are weighing thermal EOR will be invited to the tests.
For the pilot, the HTT Fleet has been designed as a mobile unit; its configuration, operating regimes and injection parameters follow the industry technical requirements for a hydrothermal treatment fleet.
The HTT complex is a sophisticated engineering system; the supercritical water generator is only one of its elements.
The science behind the technology — aquathermolysis, supercritical aqueous fluids, catalytic heavy-oil upgrading — is documented in papers by partner research groups and S&T Center specialists in leading international and Russian journals.
K. Yu. Prochukhan is a co-author of every publication listed above.
The technology matches the HTR priorities of Russia’s Energy Strategy to 2050 (Annex 7, Section I, item 12 — “Equipment and technologies for in-situ conversion, including kerogen transformation techniques and technologies”) and opens up reserves that today sit undeveloped.
Rolling out the technology drives demand for domestic equipment, services and research — and creates jobs across adjacent industries.
Hard-to-recover reserves exist on every continent — technologies for developing them are in demand worldwide.
Access to their own hard-to-recover reserves cuts regions’ dependence on imported energy — and hydrothermal treatment is what makes those reserves accessible.
The technology in brief — for readers meeting HTT for the first time.
HTT is a proprietary technology for producing hard-to-recover oil, developed by the Oil Resource S&T Center. A heat carrier — supercritical water (the base working agent is membrane-grade purified water) — is injected into the reservoir; the treatment lowers oil viscosity and triggers physical and chemical processes that make production viable where conventional methods fail. The technology matches the priorities of Russia’s Energy Strategy to 2050 (Annex 7, item 12).
Above 374 °C and 22.1 MPa water turns supercritical, combining the properties of liquid and gas: it penetrates deep into the rock pores, carries heat efficiently and takes part in chemical reactions. That means the reservoir is not merely heated — the oil’s properties are changed in place.
The targets are kerogen-bearing rocks (the Bazhenov, Domanik, Abalak and Khadum formations), heavy oils and natural bitumen, plus the oil rims of depleted gas fields. Such hard-to-recover reserves make up about 60% of total reserves.
Classic thermal methods use steam at up to roughly 280–350 °C and mostly just thin the oil with heat. HTT’s base working agent goes in above 374 °C: on top of heating, aquathermolysis and kerogen conversion kick in — heavy molecules crack, and synthetic oil is generated right in the reservoir.
Pilot field tests are being prepared at the Lugovskoye oil and gas field in the Saratov region — the group’s own producing asset — jointly with the Ministry of Energy’s Fuel & Energy Competence Center.
Reservoir simulation puts incremental recovery at up to 60% for immature kerogen, 50% for bitumen, 30% for heavy oil and 20% for medium and light oil, depending on the target. Actual results depend on the geology of each specific field.
For field deployment the company has built the HTT Fleet — an integrated oilfield service: a mobile package of surface and downhole equipment plus full-cycle engineering, from target selection to measuring the stimulation effect.